How does strain hardening occur




















This implies that the metal is becoming stronger as the strain increases. Hence, it is called "Strain Hardening". The plastic portion of the true stress-strain curve or flow stress curve plotted on a log-log scale gives the n value as the slope and the K value as the value of true stress at true strain of one.

For materials following the power law, the true strain at the Ultimate Tensile Strength is equal to n. Such a material would show a constant flow stress irrespective of strain. K can be found by substituting n and a data point from the plastic region in the power law or from the y-intercept.

Strain hardening reduces ductility and increases brittleness. Cold-working can be easily demonstrated with piece of wire or a paper clip. Bend a straight section back and forth several times. Notice that it is more difficult to bend the metal at the same place.

In the strain hardened area dislocations have formed and become tangled, increasing the strength of the material. Continued bending will eventually cause the wire to break at the bend due to fatigue cracking.

Subscribe to our Newsletter. When an alloy is referred to as being full hard, half hard, or having a spring temper etc. When a metal is permanently deformed, the dislocations movement of crystalline imperfections through the grains within the metal move until they hit something that stops them.

One of the most effective ways of stopping dislocations is with more dislocations. Let me explain. When dislocations that are running on different planes intersect, they cannot move past one another. They end up piling up on one another, also becoming intertwined in the process.

This is known as dislocation entanglement, and stops more deformation occurring for that particular grain, unless significantly greater energy is used. This increases the strength of the metal under any further loading. Cold working is a very important way of increasing the strength within metals.

Cold rolling is a type of cold work, which involves passing a metal through two rollers that impose a great pressure on the metal. This deforms the metal and elongates the grains within, causing dislocations to pile up and increasing the strength of the metal. When a high level of cold work is applied to the metal, it becomes quite difficult to form or process any further. If more forming or reduction is needed, annealing heating and slow cooling of a metal to reduce internal stresses must be carried out.

This causes the internal grains to recrystallize, obliterating old grains and this allows new dislocations to grow within the new grains. Any and all prior work the metal was subjected to disappears and the elongation and strength that the metal had initially are restored.

This allows for further cold working to commence. The last temper on the metal after the final anneal is the actual amount of strain hardening that has occurred. The anneal must have been carried out at a high enough temperature and for enough time to destroy the old grains, but short enough to not allow the new grains from growing too big in size. There must be a balance struck between cold working aka work hardening and loss of ductility ability to be formed.

Spring and superspring are two types of hard temper and have low ductility and high strength. For instance if you were choosing an alloy for the wheels on your car , you would want the strongest wheels possible, right? Do you have any experience with cold working also known as strain hardening or work hardening? We would love to hear your thoughts in the comments below! You must be logged in to post a comment. Facebook-f Linkedin Twitter.

April 14, EngineeringClicks. Strain hardening can also be called cold-working or work-hardening Tempering is the processing applied to the metal Cold working is an important way to increase strength in metals. Share on email Email. Share on facebook Facebook. Share on twitter Twitter. Share on pinterest Pinterest. Share on linkedin LinkedIn. Leave a Comment Cancel Reply You must be logged in to post a comment.



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